Model 9000
Product Description
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Maximize Profitability
In
today's coated and non-coated material manufacturing, undetected defects often
result in excessive costs due to customer returns, machine down time, repairs
to sensitive production equipment (i.e., soft supercalender rolls) and damage
to various conversion processes, especially those related to packaging and
printing. R.K.B.'s OPTOMIZER HDBN9000-WIS provides a comprehensive QAMS
Toolpack™ to give web material manufacturers the capabilities to inspect,
categorize, track and take corrective action on defect faults common to
production processes. This technology is the most advanced
state-of-the-art tool utilizing dual sensor technology developed by R.K.B. to
date and will give your production the ability to meet quality initiatives
instituted locally or through customer requirements.
Our machine vision technology can
be integrated with new or existing web manufacturing equipment. Our
design features allow for easy installation, accurate inspection and defect
tracking to help maximize your companies profitability by providing production,
maintenance, and managerial personnel with immediate notification and
information imperative to quickly located and take corrective action of defect
causing conditions.
Detect and Index All Defects
Since most defects require various lighting and detection methods, R.K.B.
realized that single source sensing and lighting technologies would not work
well and could not meet quality initiatives of a majority of web manufactures,
especially in the coated material end of the industry. Dual sensing with
flexible lighting techniques first developed by R.K.B., provides the
capabilities to detect and index all defects common in any web material
manufacturing process. Our HDBN9000-WIS is the result of tens of
thousands of dollars of development, testing, online trial work. As a
result of this investment, our machine vision technologies have been designed
to meet quality initiatives of any web based material manufacturer.
Using either 512/1024 format
linear scan and patented streak scan technology, defect imaging capabilities
are much clearer, accurate and consistent which are unachievable with single
source line scan, laser, phototransistor and matrix/video based technologies
alone. This combination of both types of sensing technologies coupled
with our proprietary and patented defect signal and noise reduction processing
technologies provides unprecedented performance in a machine vision imaging web
inspection system.
100% Inspection Coverage
Each
machine vision imaging solution is designed to span the entire web width for
100% inspection of the web material. Now you can guarantee that your products
are fully qualified prior to subsequent processing or shipment to customers.
Our Quality Assurance Management System (QAMS) software is included with each
system to provide complete defect data collection, analysis, reporting, setup,
and diagnostic capabilities. Also included with each machine vision
solution is our multicolor spray marking technology for completely unattended
operation of your production equipment.
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TECHNICAL SPECIFICATIONS
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Defects
Types Detected:
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Blisters
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Creases
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Dirt
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Pinholes
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Scale
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Holes
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Spots
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Fish
Eyes
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Oil
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Linting
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Lumps
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Knots
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Edge
Cracks
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Indentations
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Wrinkles
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Bugs
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Tearouts
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Splices
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Min
Detectable Defect: Coating Streaks:
All Other Defects:
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0.0001"
(0.0025 mm) 0.00001
sq. mm
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Max
Detectable Defect: Coating Streaks:
All Other Defects:
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Unlimited
Unlimited
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Maximum
Web Speed:
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To
10,000 ft/min. (3,048
m/min.)
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Basis Weight Range:
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Subject
to Tests
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Material Color Range:
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Subject
to Tests
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Line
Scan Cameras:
Type:
Lens Focal Length:
Field Of View (FOV):
Maximum Data Rate:
Pixel Resolution:
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1024/2048
25/50 mm
0.1"
(2.54
mm) Min.
up to 40 MHz
0.0001"
(0.0025
mm) in CD
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Streak
Scan Cameras: Type:
Lens Focal Length:
Field Of View (FOV):
Pixel Resolution:
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Proprietary 25
mm
up to 10" CD (0.1" (25.4 cm)
0.0002" (0.005 mm)
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Material Color Range:
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Unlimited
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Illumination:
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Proprietary
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Ambient
Temperature:
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40
to 160° F (4
to 70° C)
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Power:
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120/220/240
VAC
50/60 Hz
Single Phase
3 -10 KW
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Specifications
are subject to change without notice.
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Click file name to download.